Field Deployment Records • Tamil Nadu & Kerala

Delivered & Erected. Across Southern Corridors.

Case studies and verified site documentation of TTK Precast units deployed on NHAI expressways, state highways, industrial corridors, and critical railway junctions.

verified
ACCUMULATED SPAN
148,000+ MT
construction
SAFETY RECORD
Zero Incident Launch
Night and sunset girder launching over active Madurai ring road viaduct
Featured FlagshipNHAI PIU MADURAI • LOT 3

Erection Telemetry

schedule 22:00 — 04:30 Windowstraighten 30.0m Spanscale 68.5 MT / Unit
CONTRACT # NHAI-TN-2023-VIAD100% Completed

Madurai Ring Road Viaduct Phase II — Rapid Night Girder Launch

Fabrication, heavy transport, and tandem hydraulic crane launching of high-performance bridge girders traversing one of South Tamil Nadu's heaviest freight junctions without disrupting day traffic.

speed36 Units Erected in 12 DaysarchitectureM60 Self-Compacting Pre-StressedtrafficZero Highway Closuresevent_availableDelivered 18 Days Ahead of Schedule
Scope & Logistics Protocol

30-meter precast I-girders manufactured at Kappalur automated plant yard and transported via specialized 16-axle hydraulic modular trailers under pilot vehicle coordination.

TTK
Site QA: Batch Cert #4889
Full Case Studyarrow_forward
Documented Proof

Recent Corridor & Industrial Deployments

Every unit manufactured under computerized batch control with individual coupon tensile records and laser dimensional verification.

NH-744 CorridorCross-Drainage
Installed: 48 Hrs / Crossing
LOCATION: DINDIGUL — THENI NHAI EXPRESSWAY•2024 DEPLOYMENT

Dindigul-Theni Highway (NH-744): Segmental Box Culverts

84 Units of 3.0m x 3.0m high-discharge segmental box culverts installed across 4 bypass stream crossings. Replaced conventional cast-in-place pour cycles that would have halted monsoon drainage for two months.

84 UnitsM45 High SulphateIRC Class 70R
Technical Data Sheetnorth_east
Industrial Utility
GANGTIKONDAN SIPCOT PARK•4.2 KM RUN

SIPCOT Gangaikondan: Heavy Duty Precast U-Drain System

Engineered industrial runoff channel with integrated interlocking female-male tongue joints and D400 heavy-axle load bearing ductile covers for continuous container traffic.

4.2 km DeliveredD400 Heavy Load
View Specsnorth_east
Rail Infrastructure
SOUTHERN RAILWAYS INTERCHANGE•ROB-42

Virudhunagar Rail Overbridge: Crash Barriers & Fascia Walls

Rapid assembly of precast reinforced earth (RE) fascia panels with customized ashlar stone textures and RDSO-approved high-impact safety parapets adjacent to active rail corridors.

1,850 m² RE WallRDSO Certified
View Specsnorth_east
Maritime FreightUltra Marine Spec
Corrosion Ingress: Zero (IS 456-Severe)
V.O.C. PORT LOGISTICS FREEWAY•HEAVY FREIGHT CORRIDOR

Tuticorin Port Corridor: Pavement Slabs & High-Load Stormwater Boxes

Installed 14,000 m² of heavy-duty precast jointed pavement slabs capable of handling 120-ton reach stacker axle loads alongside anti-sulphate marine stormwater distribution culverts.

120-Ton RatingM55 Marine GradeSilica Fume Blended
Technical Data Sheetnorth_east
local_shippingPlant-to-Pier Realtime Logistics

Kappalur Central Yard Logistics Radius

Strategically centered on NH-744 / NH-44 intersection with an active fleet of 24 low-bed trailers, mobile hydraulic cranes, and GPS load-monitoring escorts serving projects within a 350-km radius within 6 hours.

AVERAGE DISPATCH TIME
< 4 Hours
TANDEM CRANE CAPACITY
250 MT Combined
factory
Kappalur HQ Yard
done
Dindigul (NH-744)
done
Tuticorin Port
done
Virudhunagar ROB
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starstarstarstarstarCONCESSIONAIRE APPRAISAL
“TTK Precast delivered 36 prestressed girders ahead of our crucial monsoon milestone. Their synchronized nighttime launching schedule saved our concession over 14 operating days of traffic diversion penalties. Their automated cube test logs gave our independent engineers absolute confidence.”
RK
Er. R. Kalyanasundaram
Chief Resident Engineer • Madurai Corridor Concession Ltd. (NHAI Project)
Verified Tender Clearance100% Milestone Released
Engineering Consultation

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From custom mold fabrication to RDSO/IRC structural design clearances and crane rigging simulations, our senior civil engineers review your BOQ within 24 hours.

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