Direct Ownership · Zero Equipment Rental Bottlenecks

Heavy Fleet Power & Rigorous Quality Assurance.

Over 90+ captive heavy machinery units owned outright, coupled with an in-house NABL-calibrated testing laboratory network ensuring uncompromised civil compliance from subgrade compaction to final wearing course.

Asset Ownershipprecision_manufacturing
90+
Captive Heavy Units
Engineering Corpsengineering
350+
Specialist Field Crew
Laboratory QAscience
100%
NABL-Calibrated On-Site Labs
Depot Readinesschevron_forward
98.4%
Live Fleet Operational Uptime
DIVISION I: CAPTIVE ARSENAL

High-Tonnage Fleet Inventory

Zero reliance on external sub-contract hire. All units fitted with telematics and operational sensors linked to our Madurai Logistics Control Desk.

Crawler excavator cutting a highway trench
CAT 320D · TIER 3
12 UNITS OWNED
EARTHMOVING DIVISIONCATERPILLAR CORP

CAT 320D Hydraulic Excavator

Equipped with automated heavy rock breakers, quick couplers, and 1.2 m³ heavy-duty quarry buckets for rugged rock strata excavation.

WEIGHT20.5 MT
MAX REACH9.87 M
STATUSACTIVE
Single-drum soil compactor consolidating a subbase layer
HAMM 311 · VIBRO
8 UNITS OWNED
SUBGRADE COMPACTIONWIRTGEN GROUP

Hamm 311 Soil Compactor

Integrated continuous compaction control with real-time acceleration sensors, ensuring subgrade density compliance on NHAI standards.

DRUM WT11.3 MT
AMPLITUDE1.90 MM
STATUSACTIVE
Tracked asphalt paver laying bituminous pavement
VÖGELE SUPER 1800-3
4 UNITS OWNED
PAVING & BITUMINOUSJOSEPH VÖGELE AG

Tracked Asphalt Paver

Equipped with AB 500 TV extendable screed, sonic sensors for joint matching, and dual laser level grade automation.

MAX WIDTH8.50 M
LAYDOWN700 T/H
STATUSACTIVE
Automated concrete batching plant with cement silos
SCHWING STETTER M1.25
6 PLANTS ACTIVE
CONCRETE PRODUCTIONSCHWING STETTER

Microprocessor Batching Plant

Continuous moisture probes, precision aggregate load cells, chilled water dosing for mass concrete thermal control in tropical conditions.

OUTPUT60 M³/HR
MIXERPAN / TWIN
STATUSACTIVE
Truck-mounted concrete boom pump pouring bridge pier forms
PUTZMEISTER BSF 36
3 BOOM UNITS
CONCRETE PLACEMENTPUTZMEISTER GROUP

36M Truck Concrete Boom Pump

Configured for seamless high-volume vertical delivery on flyover piers, substructures, and industrial superstructure decks.

VERT REACH35.6 M
PRESSURE85 BAR
STATUSACTIVE
Lattice boom crawler crane lifting a precast flyover girder
SANY SCC1500A
2 HEAVY CRANES
HEAVY ERECTIONSANY HEAVY INDUSTRY

150T Lattice Crawler Crane

Mainstay unit for precast segmental girder erection, viaduct piers, and modular industrial beam tandem lifts with 72m main boom.

MAX LIFT150 MT
BOOM LEN72 M
STATUSACTIVE
local_shipping
Also in Captive Reserve:
14x High-Capacity 7m³ Transit Mixers · 2x Bitumen Pressure Distributors · 5x Mobile Telescopic Cranes (25T-40T) · 4x Precast Gantry Launchers
View Master Asset Register
DIVISION II: HUMAN CAPITAL

Field Operations & Engineering Cadre

A permanent staff of 350+ certified professionals manages TTK’s operations. By eliminating transient third-party labor broking for core technical tasks, our highway and structural teams ensure uniform execution standards.

signpost
Resident Highway & Project Directors
Class 1 execution authority, alignment geometry & project scheduling
24ENGINEERS
account_balance
Bridge, Precast & Structural Specialists
Post-tensioning, segmental girder launching, pier formwork erection
18SPECIALISTS
biotech
Certified Quality Control (QC) Technicians
NABL-trained on-site materials testers, batch inspection officers
32INSPECTORS
front_loader
Heavy Machinery Master Operators
Certified crane riggers, crawler excavator specialists, paver screed masters
85OPERATORS
terrain
Geotechnical Surveyors & LIDAR Marshals
Differential GPS, Total Station alignments, and cut-fill volumetric drone mapping
15SURVEYORS
SAFETY FIRST PROTOCOLS

5,000,000+ Safe Man-Hours (Zero LTI)

TTK Construction mandates non-negotiable Environmental, Health & Safety (EHS) covenants. Every shift commences with standardized site toolbox talks, fall-arrest system audits, and mandatory PPE compliance.

Statutory Compliance Index100% AUDITED
0
Lost Time Incidents (2022-2025)
365
Days Active Site Medical Coverage
verified_userFull compliance with BOCW (Building & Other Construction Workers) Act welfare and insurance regimes.
verified_userRoutine third-party equipment certification and crane load-test calibration cards (Form 9 & 10 compliance).
verified_userContinuous in-house operator training academy for heavy earthmoving hydraulic machinery handling.
DIVISION III: SCIENTIFIC VERIFICATION

In-House NABL-Calibrated Materials Labs

Engineered stability requires empirical validation. Every TTK base camp and major project corridor features dedicated physical testing containers equipped to perform immediate soil mechanics, bituminous characterization, and concrete strength evaluations.

square
IS:516 & IS:1199

Concrete Compression & Slump

Computerized 2000 kN Digital Compression Testing Machine (CTM) monitoring automated loading rates for 7-day and 28-day curing cylinders and cubes.

Testing Capabilities:
  • True-flow slump cone test
  • Water absorption & porosity
  • Computerized stress curves
layers
IS:2720 STANDARDS

Soil Mechanics & Subgrade

Comprehensive geotechnical analysis verifying subgrade California Bearing Ratio (CBR) and dry density prior to granular subbase placement.

Testing Capabilities:
  • Heavy Modified Proctor tests
  • Nuclear density gauge testing
  • Grain size sieve hydrometer
local_fire_department
MORTH SECTION 500

Bitumen & Asphalt QC

Continuous field verification of asphaltic binder consistency, air voids, and stability to prevent rutting and premature pavement fatigue.

Testing Capabilities:
  • Marshall stability & flow rigs
  • Centrifuge binder extraction
  • Core cutter thickness audit
radar
IS:13311 (PARTS 1 & 2)

Non-Destructive Testing (NDT)

Specialized instrumentation for evaluating deep pile foundation integrity and in-situ superstructure concrete uniformity without structural damage.

Testing Capabilities:
  • Ultrasonic Pulse Velocity (UPV)
  • Digital Schmidt rebound hammer
  • Cross-hole sonic logging (CSL)
verified
Direct Client Inspection & Government Third-Party Auditing Welcome

All digital test results are timestamped, archived in cloud registers, and made available for PWD, NHAI, or independent structural consultant inspection.

ISO 9001:2015MORTH VTH EDITION
Central maintenance depot with excavators and pavers under scheduled overhaul
LOGISTICS & WORKSHOP INFRASTRUCTURE

Preventive Overhaul & 48-Hour Rapid Mobilization

Our multi-acre Central Workshop & Machinery Yard guarantees that heavy assets arrive on site fully certified and operational. Dedicated mobile mechanic response vans operate 24/7, providing immediate field remediation for hydraulic lines, electronic sensors, and running engines.

schedule

48-Hour Deployment Guarantee

Low-bed hydraulic trailers capable of moving excavators, pavers, and batching plants across Madurai, Tiruchirappalli, Tirunelveli, and Coimbatore within two business days of tender mobilization notice.

car_repair

In-House Preventive Overhaul Cycle

Scheduled oil analysis, hydraulic pressure validation, and undercarriage refurbishments prevent unforced stoppages during peak weather paving windows.

inventory_2

₹2.5 Cr Critical Spares Buffer

Direct inventory of OEM filters, hydraulic seals, track shoes, screed heating bars, and load cells maintained in inventory at all times.

GOVERNMENT & ENTERPRISE TENDERS

Require Fleet Deployment or Site Testing Protocols for Your Project?

Obtain verified machine registration certificates, Form 10 load certifications, and comprehensive laboratory SOP manuals for upcoming civil bids and state EPC tenders.